Freeze Dryer
RAY® Pilot Plant Freeze Dryer
GEA’s RAY® Pilot Plant (RAY® PP) is a batch-based freeze dryer designed to process general food products such as instant coffee, fruit, vegetables, meat, seafood and pet food, as well as very sensitive products such as lactic acid bacteria, enzymes and lactoferrin.
GEA’s RAY® Pilot Plant (RAY® PP) is a batch-based freeze dryer designed to process general food products such as instant coffee, fruit, vegetables, meat, seafood and pet food, as well as very sensitive products such as lactic acid bacteria, enzymes and lactoferrin.
Today’s consumers actively seek out food products that are easy to prepare, tasty and stay fresh for longer. Freeze drying enables manufacturers to meet these demands by preserving the natural color, properties and consistency of the product, as well as its constituent proteins and vitamins.
Offering substantial benefits to nearly every area of food processing, including fish, fruit and herbs, RAY® freeze drying technology provides a high quality solution. Frozen products are dried under vacuum, ensuring that the inherent solvents in the product are removed as vapor.
Freeze dried pineapples
Key Features
Operated via a touchscreen, the RAY® PP is designed for hygienic processing and, as such, is easy to clean and maintain. Once product has been placed in the chamber, the process runs fully automatically and all vital parameters — product temperature, heating profile, loss of weight, etc. — are monitored and stored to provide full documentation and ensure repeatability. The RAY® PP is able to automatically generate drying profiles and, based on maximum product temperature and/or factors such as constant weight, temperature and vacuum difference, determine the end point of the process.
Although designed to operate at 0.2 mbar, the RAY® PP can tolerate pressures as low as 0.1 mbar. In addition, the RAY® concept ensures short downtimes between batches, based on rapid evacuation times, effective deicing and efficient tray loading. The pilot plant comes in two sizes:
| RAY® PP | RAY® PP 1 | RAY® PP 2 |
| Drying surface (m²) | 0.7 | 1.5 |
| Load (kg/day) | 20 | 38 |
| Dry matter (%) | 20.0 | 20.0 |
| Expected batch time (h) | 8.0 | 8.0 |
| Sublimation (kg H2O/day) | 15.3 | 30 |
| Production (kg/day) | 4.0 | 8.0 |
| Installed power (Kw) | 12 | 25 |
| Average consumption (Kwh/h) | 7 | 12 |
| Water consumption (L/h) | 50 | 75 |
Key Benefits
As one of the most experienced designers and manufacturers of freeze drying plants in the world, GEA combines unique technology with reliable plant operation to provide the superior product quality you need to stay ahead of your competitors. The RAY® PP offers the following economic and technical advantages:
- Full scalability to industrial systems
- Preservation of product structure and size, as well as key attributes such as color and nutrients
- Uniform drying delivering stable products with a long shelf-life
- Flexible operation with variable parameter for condenser temperature, vacuum and heat input
- Online monitoring of weight loss and product temperature.
- Batch reporting and recipe system integrated
- High throughout and large capacity condenser
- Automatic generation of freeze drying profile.
RAY™ PP at a glance
- Stainless steel cabinet and condenser
- Plug ‘n’ Play unit that only requires water and power
- High-capacity vapor trap able to handle sublimation of 2.5 kg H2O /m²/h
- Water-based heating system.
- Controlled heating and cooling from 20–140 ºC
- Radiation heating for even heat input.
- Evacuation to 1 mbar in less than 8 min
- Accurate vacuum regulation from 0.1–5 mbar for controlled drying
- Condenser temperature and pressure monitoring and logging
- Touchscreen computer-based HMI
- Product weighing system
The evolution of Thrive Life’s freeze drying business
Downloads
Related Products
CONRAD® Freeze Dryer
The CONRAD® freeze drying plant is designed for high-volume continuous processing of products such as coffee and tea, fruit and vegetables, meat and seafood as well as prepared meals. The CONRAD® Freeze Dryer is the heart of most freeze-dried instant coffee factories where is renowned not only for delivering superior products but also for its rob...
GEA Liquid Nitrogen Freezer
For the rapid and optimal freezing of sensitive food, beverage and fermentation-derived ingredients, immersion in liquid nitrogen provides a number of benefits. The simple-to-use Liquid Nitrogen Freezer from GEA delivers stable, uniformly frozen pellets that are free flowing.
RAY® Freeze Dryer
The RAY® batch freeze drying plant is designed for production of small-to-medium-volume products such as instant coffee and tea, freeze dried fruit, vegetables, meat, seafood and prepared meals. It is also available in a fully sanitary design for freeze drying of bacteria, enzymes, and other bioactive products.
Related Videos
RAY Plus freeze dryer - a plus for freeze drying
GEA Insights India
All pharmaceutical freeze-drying vials are the same! Aren't they?
Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.
Alcohol-free beer: They want it all – they want less
There was a time when the phrases ‘non-alcoholic beer’ and ‘tastes good’ were seldom used together in the same sentence, particularly by consumers. But low-proof and alcohol-free beers have come a long way – many of them now refreshing drinks in their own right – thanks in no small part to technology from GEA.
Innovating patient care with aseptic spray drying
At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.
