The missing link between mixing and forming
GEA Batch2Flow
GEA Batch2Flow is a unique technology that bridges the gap between mixing and forming. It automatically transports a mix from the mixer to the former, turning a batch process into an in-line process. With Batch2Flow, meat and meat replacement mixtures always reach the former in optimal condition.
Fully automate your food processing line
Preparation is key when making formed products. A consistent mix of the ingredients is essential. The temperature and viscosity of the mix needs to be right as well. GEA Batch2Flow keeps the dough perfectly and safely within the mixer until the former needs it. It then moves the mixture in small portions seamlessly and rapidly along a conveyor system straight into the former. You don’t need trolleys or cooled storage rooms. The mixer controls portions as it loads the mix onto the conveyor. Temperature and viscosity are kept at the optimum level, so the mix reaches the former in perfect condition. Forming is more accurate. Waste and downtime are reduced.
Main applications
Main applications include formable meat, poultry and meat replacement mixtures.
Safeguard quality of mix
- Automatically supplies the mix to the former, continuously and in perfect condition
- Consistent and repeatable results: accurate portion control, minimal waste and downtime
- Full traceability as nothing is removed from the line
- Trouble-free forming, even with high-speed rotary formers
Less labor and improved hygiene
- No trollies, so less manual labor; a single person can operate complete the line
- Removes the opportunity for human error during the process
- Improves hygiene by removing the risk of contamination from trolleys hanging over the former during loading and storage
Save space, energy and cleaning costs
- Eliminates trolleys and energy-consuming cold stores
- Reduces the use of cleaning chemicals
- Reduced labor and energy costs improves plant profiability
相关产品
GEA CutMaster
GEA CutMaster 可用于所有不同类型的香肠产品原料的切割、混合和乳化，效果由粗到极细均可实现。可用于熟制产品或冷鲜产品。所有加工过程均发生在 CutMaster 中，因此不受周边设备影响。
GEA ProMix 双轴搅拌机
GEA ProMix 是一款双轴搅拌机，设计用于众多产品例如汉堡肉饼、肉丸、午餐肉和肉糜肠，以及维也纳香肠和法兰克福香肠肉糜的预搅拌。ProMix 的主体和搅拌桨叶均采用不锈钢材质。高精度制造的搅拌桶和桨叶使得它们之间的间隙最小化，确保最佳的卸料效果并将产品混料降到最低。
GEA PowerGrind
这款坚固的工业级绞肉机同样适用于对鲜肉和冷冻肉进行粗绞和细绞。GEA PowerGrind 在绞制和预破碎领域所展现的模块化、卫生设计和可靠的性能使它闻名遐迩。
GEA 成型机
GEA MaxiFormer, with patented forming technology, is the most efficient forming solution on the market for high-quality formed poultry, pork and meat replacement products, providing the highest output.
GEA 洞察
All pharmaceutical freeze-drying vials are the same! Aren't they?
Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.
Innovating patient care with aseptic spray drying
At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.
