Spray drying
Spray drying is an energy-intensive process, so here at GEA we work hard to develop technologies that can help to improve sustainability by reducing overall energy use, recycling waste heat and cutting carbon footprint.
GEA spray dryers are constructed with heat recovery systems as standard, but we can also configure your new - and often existing – spray drying plant with optional GEA innovations to help cut process-related environmental footprint. GEA OptiPartner digital process control automation platform monitors in real time and - if required - adjusts the spray dryer operating parameters to improve process stability and efficiency. Our energy-saving AddCool® heat pump technology captures, upgrades and reuses waste heat to preheat your dryer air, so you could dramatically cut the overall energy draw for your plant, and even in some cases remove the need for fossil fuel-driven boilers. Talk to us at GEA to find out how our technologies could make your new and existing spray dryers more planet friendly.
GEA always aims to work in partnership with customers, so we don’t just supply equipment, we ‘ll take the time to listen to your challenges and expectations. Then, together we can select the best solutions. When it comes to look at heat recovery technology, we’ll sit with you to define your process and carry out an energy audit of your spray drying plant. With that understanding we can then suggest which GEA solutions could best help you to achieve your desired savings in energy or resource use, to reduce environmental footprint.
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GEA’s innovative high temperature heat pump solution allows you to cut the carbon footprint of your spray drying plant by reducing fossil fuel and primary energy consumption, and increasing process sustainability.
CIP-compatible GEA technology captures and reuses waste heat to reduce energy requirements for heating the spray dryer air.
GEA OptiPartner combines GEA’s process know-how with operational expertise to optimize the productivity of spray drying plants for powder production. Based on highly efficient digital technologies, GEA OptiPartner increases capacity utilization and reduces energy consumption while continuously providing operators full visibility of the process.
Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.
There was a time when the phrases ‘non-alcoholic beer’ and ‘tastes good’ were seldom used together in the same sentence, particularly by consumers. But low-proof and alcohol-free beers have come a long way – many of them now refreshing drinks in their own right – thanks in no small part to technology from GEA.
At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.