GEA fillers represent the industry’s most advanced technology for the filling of liquid products into plastic bottles. They combine flexibility, performance and operational safety for applications throughout the sector.
The fillers developed by GEA for products such as water, CSD, white milk and drinks with preservatives, combine excellent filling performance with the need for cost reduction and safe, easy-to-use technology. They have an open design that allows easy access to the filling/capping area and a very simple maintenance.
These fillers have an automatic foaming system and an automatic standard cleaning cycle to guarantee high hygiene standards. The sanitary membrane valve is the only moving part in contact with the product, and the filing/capping area is protected either by
ambient laminar air or HEPA filter overpressure (as an option).
A neck handling system allows the bottles to be smoothly handled throughoutthe machinewithout the need for neck/body counter guides, ensuring a quick bottle changeover.
All fillers can be combined with a Liquid Nitrogen system for container stabilization while filling still products, allowing high filling performance even with lightweight bottles.
Traditional fillers have an HMI system with a touch screen control panel for easy and quick visualization of line warnings and easy troubleshooting.
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Fillstar LXF is a rotary volumetric filling system for still drinks. It features: electronic control valves; free-standing, neck-handling starwheels; brushless motors; simple tank filling, draining and level detection; and assured sanitization of machine and filters.

The Fillstar LXi filler fills both still and carbonated drinks and maintains contact between the filling valve and the bottles. This allows even difficult products to be filled at ambient temperature without reducing speed.

The Fillstar HF RCP gravity filler has been specifically developed for hot filling. A key feature is its versatility that allows the filling head to be adapted, for brim-full filling or level filling, with a simple operation and without tools.

Keep your filling and packaging equipment fit with GEA Service Level Agreements and reach your full potential

Discover GEA Service with three levels of professional remote assistance for your beverage filling plants.

Discover GEA eShop Filling, a user-friendly interface to order filing spare parts online 24/7.

Protect the operation of your aseptic beverage plant and safeguard the final quality of your product by safely controlling the risks regarding every process parameter of an aseptic filling system.
Service Level Agreements For Filling And Packaging
Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.
There was a time when the phrases ‘non-alcoholic beer’ and ‘tastes good’ were seldom used together in the same sentence, particularly by consumers. But low-proof and alcohol-free beers have come a long way – many of them now refreshing drinks in their own right – thanks in no small part to technology from GEA.
At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.