Lyophilization Technology
Using proven, standardized modules, SMART LYO® pharmaceutical freeze dryers help to reduce the cost of freeze drying while maintaining quality and performance

Available in shelf sizes from 6.7 to 41.2 m² with a condenser capacity of up to 800 kg, SMART LYO® pharmaceutical freeze dryers are suitable for a wide range of applications. The use of tried and tested GEA technology shortens both delivery and validation times, and enables customers to bring their products to market more quickly. They meet the highest possible technical requirements, the strictest agency standards and comply with all the current guidelines, such as GAMP, cGMP, FDA, etc.
| Model | Units | SL 100 | SL 200 | SL 300 | SL 400 | SL 600 | SL 800 |
| Shelves | |||||||
| Shelf area | m² | 6,7 | 10 | 14,9 | 20,4 | 30,2 | 41,2 |
| No. of vials (Ø 16mm) | Quantity | 29.496 | 44.244 | 65.690 | 90.530 | 133.913 | 182.865 |
| No. of vials (Ø 22mm) | Quantity | 15.498 | 23.247 | 34.340 | 47.360 | 70.356 | 96.585 |
| No. of vials (Ø 30mm) | Quantity | 8.142 | 12.213 | 18.400 | 25.520 | 37.700 | 51.750 |
| No. of shelves | Quantity | 6 + 1 | 9 + 1 | 10 + 1 | 11 + 1 | 13 + 1 | 15 + 1 |
| Shelf size | mm | 914 x 1219 | 914 x 1219 | 1219 x 1219 | 1219 x 1524 | 1524 x 1524 | 1524 x 1803 |
| Clearance | mm | 120 | 120 | 120 | 120 | 120 | 120 |
| Shelf temperature | °C | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 | -55 ... +70 |
| Condenser | |||||||
| Condenser capacity | kg/24h | 100 | 200 | 300 | 400 | 600 | 800 |
| Condenser temperature | °C | -75 | -75 | -75 | -75 | -75 | -75 |
| Unit dimensions | |||||||
| Length (B) | mm | 5000 | 5600 | 6000 | 6500 | Depending on Layout | |
| Width (A) | mm | 3000 | 3000 | 3400 | 3400 | ||
| Height | mm | 3500 | 4000 | 4200 | 4300 | ||
| Weights | |||||||
| Unit | t | 7,5 | 9 | 12,5 | 15 | 17,5 | 19 |

GEA’s LYOVAC® industrial-scale freeze dryers are built to customer specifications and are available with production areas of 1–60 m² and condenser capacities of more than 1000 kg.

Extending its range of LYOVAC™ Freeze Dryers, GEA now offers both integrated and standalone equipment for the production of small-scale batches and formulation or process development.

ALUS® Automatic Load & Unload Systems minimize the risk of operator/product contamination while loading and unloading a freeze dryer.

Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.

Autrefois les expressions « bière sans alcool » et « c’est bon » étaient rarement utilisées ensemble dans la même phrase, en particulier par les consommateurs. Mais depuis les bières à faible teneur en alcool et sans alcool ont fait bien du chemin et nombreuses d’entre elles ont désormais accédé au rang de boissons rafraîchissantes à part entière, et ce, en grande partie grâce à la technologie de GEA.

At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.