The missing link between mixing and forming
GEA Batch2Flow
GEA Batch2Flow is a unique technology that bridges the gap between mixing and forming. It automatically transports a mix from the mixer to the former, turning a batch process into an in-line process. With Batch2Flow, meat and meat replacement mixtures always reach the former in optimal condition.
Fully automate your food processing line
Preparation is key when making formed products. A consistent mix of the ingredients is essential. The temperature and viscosity of the mix needs to be right as well. GEA Batch2Flow keeps the dough perfectly and safely within the mixer until the former needs it. It then moves the mixture in small portions seamlessly and rapidly along a conveyor system straight into the former. You don’t need trolleys or cooled storage rooms. The mixer controls portions as it loads the mix onto the conveyor. Temperature and viscosity are kept at the optimum level, so the mix reaches the former in perfect condition. Forming is more accurate. Waste and downtime are reduced.
Main applications
Main applications include formable meat, poultry and meat replacement mixtures.
Safeguard quality of mix
- Automatically supplies the mix to the former, continuously and in perfect condition
- Consistent and repeatable results: accurate portion control, minimal waste and downtime
- Full traceability as nothing is removed from the line
- Trouble-free forming, even with high-speed rotary formers
Less labor and improved hygiene
- No trollies, so less manual labor; a single person can operate complete the line
- Removes the opportunity for human error during the process
- Improves hygiene by removing the risk of contamination from trolleys hanging over the former during loading and storage
Save space, energy and cleaning costs
- Eliminates trolleys and energy-consuming cold stores
- Reduces the use of cleaning chemicals
- Reduced labor and energy costs improves plant profiability
Produtos relacionados
GEA CutMaster
O GEA CutMaster corta, mistura e emulsiona todos os diferentes tipos de salsichas, das grossas às muito finas. Opcionalmente, os produtos podem ser cozidos ou resfriados. Todos os processos acontecem no CutMaster e por isso são independentes do equipamento periférico.
Misturador de eixo duplo GEA ProMix
O GEA ProMix é um misturador de eixo duplo projetado para produtos estendidos como carne de hambúrguer, almôndegas, presunto e salsichas, além de pré-mistura para emulsões para salsichas. O misturador ProMix é totalmente fabricado de aço inoxidável. O tambor de mistura e as pás são fabricados com alta precisão, com espaço mínimo entre o tambor e ...
GEA PowerGrind
Capacidade de moagem de alimentos além das expectativas
Formadoras da GEA
Eye-catching, fun, convenient, appetizing or traditional - forming adds appeal to your food products. From mouth-watering burgers to meat replacement and trendy whole muscle products, GEA’s forming solutions give you extra ingredients for improving business results - variety, capacity, yield and versatility.
Insights da GEA
All pharmaceutical freeze-drying vials are the same! Aren't they?
Whether it’s a fad or the future, 100% vial traceability is becoming an increasingly important consideration in the pharmaceutical freeze drying industry. Keeping a close eye on developments is GEA. We’re investigating possible solutions and, what’s more, we have the experience, expertise and know-how to implement them.
Cerveja sem álcool: Eles querem tudo - eles querem menos
Houve um tempo em que as frases "cerveja sem álcool" e "bom sabor" raramente eram usadas juntas na mesma frase, particularmente pelos consumidores. Mas as cervejas sem álcool e de baixo teor de álcool percorreram um longo caminho - muitas delas agora são bebidas refrescantes por direito próprio - graças, em grande parte, à tecnologia da GEA.
Innovating patient care with aseptic spray drying
At GEA, our commitment to engineering for a better world fuels our pursuit of innovative solutions that enhance patient care and safety. One of our most promising ventures in recent years is aseptic spray drying – a technology that promises to revolutionize pharmaceutical manufacturing.
